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Regal Rexnord Aggregate Solutions
The toughest applications deserve the toughest solutions.
Regal Rexnord has over 125 years of experience in solving the Aggregate industry's most difficult challenges. From bulk material handling to drag conveyors and bucket elevators, Regal Rexnord collaborates with you to find the ideal combination of products for your specific needs.
Part of Applied® Aggregate Solutions01 / Adapter mount spherical roller bearings
Rex™ SHURLOK™ Adapter Mount Spherical Roller Bearings
Rex™ 6000 Series SHURLOK™ Adapter Mounted Roller Bearing
According to Regal Rexnord, the innovative Rex™ 6000 Series SHURLOK™ Adapter Mounted Roller Bearing increases your operation's efficiency and profitability by reducing installation errors, maintenance costs, and downtime.
Product overview
According to Regal Rexnord, the bearing's rugged and adaptable design makes it excellent for mining, aggregate production, forest products, air handling, and other demanding applications. Regal Rexnord adds that a solid housing and patented tapered adapter design ensure fast and easy installation and removal, and enable the use of inexpensive commercial grade shafting.
SHURLOK™ Adapter Mounts are available in many housing styles and shaft sizes ranging from 1-7/16 inches to 6-15/16 inches. They also have four interchangeable seal options and several auxiliary cap seal configurations to meet each unique application's needs.
Housing, shaft sizes and seals
General bearing information
- TGIC Polyester Powder Coated Housings
- Super Finished Raceways
- Larger than Standard Rollers
- Field Interchangeable Seal Options
Configuration
- Housing options: Pillow Blocks, 4-Bolt Flange Blocks, Piloted Flange Blocks, Cartridge Blocks, Take-Up Blocks
- Shaft sizes: 1-7/16" to 6-15/16"
- Mounting type: Adapter Mount
SHURLOK™ Features and Benefits
The features and benefits listed here are according to Regal Rexnord.
Steep Contact Angle
Provides life extension in high thrust load applications.
Oversized Rollers
Provide industry leading load ratings, longer life and broad application coverage.
Two-Piece Outer Race
Provides 2X industry standard static and dynamic misalignment which enables installation forgiveness and extended bearing life.
Single-Piece Housing
Reduces installation time by eliminating the need to lubricate and set clearance.
Adapter Sleeve Assembly
Allows easy installation and removal, plus enables use of commercial grade shafts.
Positive Locking System
Allows minimal vibration during operation, therefore not requiring scheduled inspections for snugness of mountings.
Quick Release Feature
Provides easy removal from the shaft and enables re-use of the tapered adapter assembly.
Shaft range 1-7/16 in to 6-15/16 in
Mounting type Adapter mount with tapered adapter
Sealing options Four field interchangeable seals
Plant areas Crushers, vibration screens, belt and portable conveyors
02 / Intelligent reliability solutions
Perceptiv™ Intelligent Reliability Solutions
Predict a More Reliable Tomorrow with Perceptiv™, a Regal Rexnord™ Brand
Perceptiv™ Intelligent Reliability Solutions are backed by 125+ years of Regal Rexnord™ industrial manufacturing innovation.
Perceptiv brings your reliability data together in one place, giving you a unified view of condition monitoring, predictive maintenance activity, asset details, and equipment interactions.
You can receive alerts through the dashboard, email, or text to stay ahead of potential issues, and access the platform from any browser on your computer or mobile device.
Monitoring On-line 24/7 monitoring, analysis, and alerting
Alerts Dashboard, email, or text
Access Any browser, on computer or mobile
Plant areas Crushers, vibration screens, belt and portable conveyors
Diagnostic and Monitoring Solutions
According to Regal Rexnord, the Perceptiv Universal Industrial Gateway makes it easier to enable cost-effective condition monitoring and predictive maintenance capabilities throughout a facility.
View the full graphic
Platform
A wide variety of flexible, customizable diagnostic and monitoring solutions
- On-line 24/7 monitoring, analysis, and alerting
- Remote connectivity
- Critical asset monitoring
- Building Management System (BMS) integration
- Maintenance system integration
- Multiple facilities, single platform
- Multiple data sources and types, single platform
Predictive Technologies
- Wireless torque
- Vibration
- Motor current signature analysis
- Ultrasonic
- Infrared thermography
- Lubrication analysis
Proactive Measures
- Root cause investigation
- Finite element analysis
- Metallurgical testing and analysis
Start your digital reliability journey with Perceptiv today and take advantage of all that remote asset health management has to offer.
See Perceptiv™ in Action
Condition monitoring and predictive maintenance from Regal Rexnord.
Condition Monitoring and Predictive Maintenance Solutions for Industry 4.0
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Perceptiv from Regal Rexnord
03 / Bucket elevator chain
Rex™ Engineered Steel Chain
RexPro™ Engineered Steel Chain for Bucket Elevators
Key application Bucket elevators
Field assembly Impact driver only, no pin pusher tools
Treatment Heat-treated and shot peened
Install tool Only requires a 25lb tool
According to Regal Rexnord, RexPro™ Engineered Steel Chain addresses longstanding industry concerns, such as safety and maximizing uptime. The new chain design allows users to assemble bucket elevator chain safer, faster, and easier by using only an impact driver while maintaining the industry-leading interference fit Rex™ chain is known for. By reducing the need for heavy tools, Regal Rexnord says it allows for faster and easier assembly, reducing the exposure to dangerous work environments by up to 50% or more.
Maximum Strength and Extended Life
According to Regal Rexnord, the use of heat-treating and shot peening increases the overall strength of the chain so that it can stand up to harsh application environments. A longer fatigue life allows for more cycles under load, increasing uptime and reducing total cost of ownership. The combination of longer fatigue life and precise heat-treating of components creates more predictable chain wear, and therefore predictable chain life, for easier outage planning.
Regal Rexnord adds that the RexPro field connection builds on these Rex chain features and makes it even easier to achieve a factory fit at connection points, which is a key factor in ensuring the entire chain performs optimally.
RexPro™ Key Features and Benefits
According to Regal Rexnord, it has been a leader in industrial chain design and manufacturing for over a century. With its team of expert engineers, Regal Rexnord can find the right chain for your application.
According to Regal Rexnord:
- Safer: Easy-to-use installation tool. Less exposure to safety risks.
- Faster: 1/2 to 1/3 the install time of a pin pusher.
- Easier: Only requires a 25lb tool. Intuitive install.
Rex Engineered Steel Chain
Pins and Bushings
- Through-hardened for maximum strength and durability
- Deep case induction hardened pins for longer wear life
- Deep case carburized bushings for longer wear life
Sidebars
- Through-hardened for maximum strength and ductility
- Shot peening and precise interference fit of pins and bushings extend fatigue life
Rollers
Where applicable
- Through-hardened for maximum strength and durability
- Deep case carburized for longer wear life
Field Assembly
- Assemble with only an impact driver, no special pin pusher tools required
- Achieve factory fit at connection points
Guides and Resources
Plan your rebuild, prepare critical spares, and explore aggregate industry resources.
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Aggregate Solutions