SKF Sealing Solutions for Demanding Environments

Helping protect equipment in mining, mineral processing,
and cement applications

Dust, contamination, temperature extremes, and heavy loads can place constant demands on equipment.
Applied® provides access to SKF sealing solutions designed to help support reliability, maintenance efficiency, and overall operational performance.
SEALING SOLUTIONS_SKF Display Light_Blue
 
 Built for Reliability
 
 Designed for Harsh Conditions
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Protecting Equipment in
Tough Environments

Equipment availability and reliability is the life blood of mining, mineral processing, and cement operations. When crews are working far from home in some of the toughest conditions on earth, downtime has bigger costs than lost days. Since most accidents occur during maintenance, keeping your equipment running smoothly is critical. Keep your workers and your business safe with proven industry solutions including in-depth knowledge of new environmental regulations and challenges from Sealing Solutions.

Available through Applied®, these products are supported by fluid power specialists and application expertise to help customers address the challenges of maintaining and operating hydraulic systems in demanding environments.

Key Benefits

Support Reliability

Mining, mineral processing, and cement operations face demanding conditions that can affect equipment reliability and increase maintenance demands.

Common challenges include:

  • Contaminant ingress
  • Lubricant loss
  • Seal wear and premature aging
  • Bearing and component failures
  • Increased maintenance requirements

Through Applied®, customers have access to SKF sealing solutions designed for demanding environments. Combined with application expertise and technical support, these solutions can help address contamination, lubricant retention, and equipment reliability challenges.

Extend Service Life

Extreme temperatures, dust, dirt, pressure, and friction place constant demands on equipment and components.

SKF Sealing Solutions offer:

  • Wear- and temperature-resistant materials
  • Improved lubricant retention
  • Protection against contaminants
  • Simplified installation and maintenance
  • Solutions for challenging operating environments

Available through Applied®, these solutions can help organizations optimize maintenance practices, support equipment reliability, and better manage total cost of ownership.

Improve Maintenance Efficiency

Maintenance activities often require personnel to work around complex equipment and challenging operating conditions.

Effective sealing solutions can help by:

  • Supporting longer maintenance intervals
  • Reducing lubricant leakage and contamination
  • Limiting unnecessary equipment exposure
  • Improving maintenance efficiency

By helping support equipment reliability and maintenance planning, SKF sealing solutions available through Applied® can contribute to safer and more productive operations.

Have questions about Sealing Solutions for your application?

Retrofit Sealing Solutions

• Gearboxes and drive units

• Pumps

• Difficult access sealing

• Worn shaft/rod sealing

• Ball and SAG mill trunnion and gearbox drive systems
(where lengthy strip down is a costly problem)

Proven Sealing Technology

Mining, mineral processing, and cement operations face demanding conditions that can affect equipment performance, maintenance efforts, and overall reliability. Contamination, abrasive dust, temperature extremes, and heavy loads require solutions designed for tough applications.

With the right products, technical expertise, and support resources, organizations can better address operational demands, optimize maintenance strategies, and work toward improved productivity, uptime, and efficiency.

Explore how Applied® and SKF can support your operations with sealing solutions backed by industry expertise.

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SNL Plummer Block
Housing Seals - TXL

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Metal Face Seals

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 Hydraulic Seals

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 Radial Shaft Seals

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 SKF Speedi-Sleeves

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 In Rods

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Protection Against Common Failure Modes

Achieving a high Overall Equipment Effectiveness (OEE) and keep maintenance efforts as low as possible is significantly challenging, specially under the very harsh conditions in the mining, mineral processing and cement industry, due to:

• Heavily contaminated environment
• Large sized equipment
• Broad temperature range from very cold to high
• High speeds and torque
• Shock-loads

Not only account maintenance costs a high percentage of the overall mine's costs – unplanned maintenance stops could easily reach 3 to 5 times the cost of planned maintenance.

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Supporting Maintenance Operations

A non-functioning seal is, in many cases, the root cause of unplanned stops. According to SKF bearing investigation data, circa 20% of bearing failures can be attributed to sealing issues, allowing loss of lubrication or contamination ingress. SKF Sealing Solutions seals are fighting friction and contamination and make the difference for mining, mineral processing and cement industry since decades – here's how:

• Outstanding seal quality
• SKF Sealing Solutions knowledge is knowing-why
• The right design for every application
• Broad portfolio from standard seals to highly engineered sealing solutions
• Proprietary skills
• Life span aligned with maintenance cycles

Inside the SNL Plummer BlockHousing Seals - TXL

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Featured Solution: SKF TXL Seals

Designed for Demanding Environments

SKF TXL seals are engineered for use with SNL split plummer block housings operating in contamination-prone environments. They help retain lubrication while protecting bearings from dust, dirt, moisture, and other contaminants commonly found in mining, mineral processing, cement, metals, agriculture, and material handling applications.

Common applications include:

  • Conveyors
  • Material handling equipment
  • Fans
  • Wood processing equipment
Long Service Life & Reliable Performance

The TXL seal features a low-friction design intended for demanding operating conditions. Manufactured from SKF's ECOPUR® polyurethane material, it offers strong wear resistance and stability across a range of operating environments.

Features include:

  • Low-friction seal design
  • High wear resistance
  • Compatible with elevated operating temperatures
  • Chemical stability across many lubrication environments
  • Designed to support extended service life
Handles Speed & Misalignment

TXL seals are designed to accommodate a wide range of operating conditions commonly found in industrial equipment.

Capabilities include:

  • Suitable for shaft speeds up to 11 m/s
  • Supports misalignment up to 1°
  • Designed for use across a broad range of SNL housing applications
Flexible Installation Options

To simplify maintenance activities, TXL seals can be used as either solid or split seals.

Benefits include:

  • Supplied as solid seals
  • Easily converted to split seals when needed
  • Can help reduce maintenance complexity
  • May eliminate the need for shaft dismounting during seal replacement
Sizes & Custom Solutions

SKF offers TXL seals in a range of standard and configurable options to meet application requirements.

Available options include:

  • Standard shaft diameters from 30 to 150 mm
  • 36 standard catalog sizes
  • Customized TXL-P versions for non-standard dimensions
  • Additional machined sealing solutions available for specialized applications
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Mining Applications

Underground Mining

• Continuous miners and longwall shearers
• Roof support systems
• Shuttle cars
• Specialized personnel and service vehicles
• Roof bolting systems
• Drilling units
• Conveyor systems

Opencast Mining

• Dragline hydraulic and mechanical systems
• Power shovel hydraulic and mechanical systems
• Loader hydraulic systems
• Haul vehicles rotary systems
• Haul vehicles hydraulic systems
• Haul and mine roads maintenance units
• Bulldozers
• Bulldozers hydraulic systems and track pin sealing
• Conveyor systems
• Conveyor system drive and tail units
• Belt scraper systems
• Crushers
• Breaker and crushing units
• Workshop and maintenance equipment
• Drills

Processing

• Wash plant, pumps, gearboxes
• Ball and SAG mill trunnion and gearbox drive systems
• Bulk handling loading and unloading systems
• Bucket wheel hydraulic and drive systems

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Pressure Fluids & Sealing Materials

Generally fire-resistant working fluids can greatly affect the integrity of sealing materials. Compared to mineral oils these fluids require a much more careful selection of compatible sealing materials.

SKF has many years of experience in sealing systems for these kinds of critical applications and has extensively investigated the compatibility of seals with these fluids.

DISCLAIMER: The above content is provided by the supplier. Applied® does not guarantee the accuracy or timeliness of the content.
The above content is provided “AS IS”, AND ANY AND ALL EXPRESS AND IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS ARE HEREBY EXCLUDED.
All warranties, if any, are solely from the supplier.

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