ABB - Aggregate Campaign

Find the motor for your application

From hard-starting crushers and conveyors to severe duty applications, explore three ABB motor families for your aggregate operation.

DP200 Crush+ is designed for crusher and other hard-start applications. SD200 offers rugged cast iron construction for demanding environments. Baldor-Reliance^® SP4™ Severe Duty motors bring NEMA Premium^® 4 efficiency to a standard AC induction motor design.

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Baldor-Reliance SP4 motor in an industrial application — ABB Baldor-Reliance^® SP4™ in use.

01 / Hard-start applications

DP200 Crush+

Designed for use in hard-starting applications, such as crushers and conveyors, in challenging environments.

Engineered with the user in mind, the DP200 Crush+ delivers high starting and breakdown torque alongside flexibility and design modularity. Built upon the proven SD200 framework, its rugged and reliable design optimizes performance, efficiency and total cost of ownership.

Power range125-600 Hp (4 poles)
100-600 Hp (6 poles)

ConstructionCast iron frames; C-4140 steel shaft

Ingress protectionIP65

RetrofittingF1/F2/F3 conduit box

ABB DP200 Crush+ motor — ABB DP200 Crush+

Shop DP200 Crush+Download Brochure

High starting torque

Fit-for-purpose motor that is designed for the application with high start-up and breakdown torque that is intended for crushing applications.

Flexible design

Field modifiable conduit box (F1/F2/F3) for retrofitting.

Ease of maintenance

Oversized conduit box makes it easy to install, connect and conduct maintenance for extended performance.

Technical data

Technical data from ABB. Ratings and options vary by motor configuration.

ABB lists UR component and CSA certification for Class I Division 2 and Class II Division 2 hazardous locations. Confirm certification for the selected motor.

Up to 600Hp: Power range 125 - 600Hp (4 poles), 100 - 600Hp (6 poles).
IP Rating IP65: for bearing and seal longevity.
Frame sizes: 440-580
Protection Class H: insulation system
Suitable for Division 2: Class I, Division 2, Groups A,B,C,D and Class II, Division 2, Group F&G.
Up to IE4: NEMA Premium^® efficiency as standard, NEMA Premium 4 also available.

Design details

High strength cast iron, end plates, conduit box and fan cover design
Bidirectional fan for all ratings
Oversized diagonally split conduit box with heavy duty neoprene gaskets
Solid aluminum conductive ground in conduit box to provide secure earth bonding
Positive Lubrication System on both ends
Additional mounting flexibility through the side-mounted conduit box
Full Class H-Inverter Duty insulation
Bearing isolators used on both ends of the motor for added protection
NDE and DE bronze labyrinth Inpro seals
Lifting provisions
Inverter duty
Class B temperature rise
Meets or exceeds NEMA Premium^® efficiency
ABB Ability™ ready for remote condition monitoring

Insulation, bearings and retrofitting

Full Class H-Inverter Duty insulation. Roller bearings suitable for heavy belt loads. Bearing isolators used on both ends of the motor for added protection.

Designed for easy field retrofitting with a customizable F1/F2/F3 conduit box and auxiliary box options.

Crusher application

02 / Severe duty environments

SD200

Engineered for demanding environments.

ABB NEMA SD200 motors have a cast iron frame and bearing housings that offer ruggedness, reliability, performance and efficiency.

Power range125-800 Hp (2 & 4 poles)
100-600 Hp (6 poles)
75-250 Hp (8 poles)

Frame size444T-5013

Ingress protectionIP55

Service factor1.15 @ 40°C

Shop SD200 Download Brochure

Rugged construction

Heavy duty cast iron frames for all sizes with C-4140 high-strength steel shaft material for durability.

Conduit box flexibility

Easy to change, from F1 to F2, to top mount, flexible conduit box for motors frame size 440 and above.

Inverter duty

Variable Torque 20:1 (125-800 Hp), Constant Torque 4:1 (350-600 Hp), Constant Torque 2:1 (700-800 Hp).

Technical data

Technical data from ABB. Ratings and options vary by motor configuration.

ABB lists UR component and CSA certification for Class I Division 2 and Class II Division 2 hazardous locations. Confirm certification for the selected motor.

Up to 800Hp: Power range: 125 - 800Hp (2 & 4 poles), 100 - 600Hp (6 poles), 75 - 250 Hp (8 poles).
Frame size: 444T-5013
Standard Voltage (3~ 60 Hz): 460V and 575V, 125-800 HP
Service Factor: 1.15 @ 40°C
Ingress Protection IP55: for severe duty environments.
Protection Class H: insulation system
Suitable for Division 2: Class I, Division 2, Groups A,B,C,D and Class II, Division 2, Group F&G.
Up to IE4: NEMA Premium^® efficiency as standard, NEMA Super-Premium^® also available.

Design details

The design provides high structural strength through the use of finite element analysis to strategically place material within each component to resist the effects of stress and vibration.

High strength cast iron, end plates, conduit box and fan cover design
Diagonally split conduit box with heavy duty neoprene gaskets
Solid aluminum conductive ground in conduit box to provide secure earth bonding
Bidirectional fans for all ratings
Positive lubrication system to provide proper bearing lubrication in all mounting positions
Inverter ready insulation system and full Class H insulation for motors frame size 444T and above
Easy to change, from F1 to F2, to top mount, flexible conduit box for motors frame size 440 and above
Grounding lugs in conduit box for ease of connecting leads
Swivel hooks for vertical mounting (444T-5013)
Non-sparking fans
Epoxy paint for corrosion protection
Zinc plated hardware
1.15 service factor for overload protection
Ring-terminated-Class H insulated leads with permanent marking
Standard SAE hardware
Zerk fittings
Laser etched nameplate
Suitable for Smart Sensor (ABB Ability)
400+ hour salt spray test on paint
Corona inception testing
Balance according to IEEE Std. 841
Meets or exceeds NEMA Premium^® efficiency

Applications and efficiency options

ABB NEMA severe duty motors are designed and built to operate under the harsh environments found in the oil and gas, petrochemical, pulp and paper, grain handling and more. They are suitable for fans, compressors, pumps, conveyors and other critical applications.

Choose from standard NEMA Premium^® efficiencies or NEMA Super-Premium^® efficiencies.

03 / Efficiency across the line

Baldor-Reliance^® SP4™ Severe Duty

NEMA Premium^® 4 efficiency. Standard AC induction motor design.

ABB Baldor-Reliance^® SP4™ motors achieve NEMA Premium 4 efficiency across-the-line, independently of a drive. The severe duty range features robust cast iron TEFC construction and regreasable bearings on all frame sizes.

Power range25-300 Hp (19-224 kW)

EfficiencyNEMA Premium^® 4 (IE4)

Ingress protectionIP55

ConstructionCast iron TEFC